For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and model number available for reference. For Easiest Assembly: • To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings. • Clear an area large enough to layout all components and hardware. • When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware. • Follow all steps in order to properly assemble your product. To complete assembly you will need: • (1) Bag of charcoal. Note: You must follow all steps to properly assemble grill. Typical assembly: approximately 1 (one) hour. 4 Attach Front Panel C x 4 Kx 4 N x 4 3 Attach Cart Frame Supports, Axle, Wheels and Hub Caps E x 2F x 2 Kx 2 N x 2 Q x 2 Assembly Instructions 6 Attach Side Shelf Supports C x 4 Kx 4 N x 4 5 Insert Bottom Grid 8 Secure Side Shelves E x 6 C x 2 Kx 8 N x 8 7 Attach Front Panel and Side Shelves C x 2 9 Assemble Lid B x 1H x 1 I x 2 K x 2 L x 2 M x 1 N x 2 10 Assemble Bottom Bowl C x 5 I x 5 K x 9 L x 4 N x 5 11 Attach Adjustable Knob Assembly and Insert Charcoal Grid Support Rods B x 2 G x 2 J x 2 L x 2M x 2 12 Attach Bottom Bowl Dx 4 Kx 4 N x 4 Assembly Instructions (continued) 13 Attach Bottom Bowl Ax 1 Cx 2 Kx 2 N x 2 14 Attach Lid O x 2 P x 2 16 Insert Charcoal Grid and Cooking Grids 15 Insert Warming Rack Operating Instructions This appliance is designed for use only with quality charcoal briquets, lump charcoal and cooking wood. First Use 1. Make sure all labels, packaging and protective films have been removed from the grill. 2. Remove manufacturing oils before cooking on this grill for the first time, by operating the grill for at least 15 minutes with the lid closed. This will “heat clean” the internal parts and dissipate odors. CAUTION: Instant light charcoal can burn at very high temperatures during initial startup. Make sure lid is open until charcoal turns to hot coals. Lighting 1. Open lid and vents. 2. Make sure ash receiver is empty and secure. 3. Remove cooking grid. 4. Arrange and light fuel per instructions on fuel package. 5. Allow fuel time to ash into glowing coals before cooking. Adjustable Charcoal Grid The patented adjustable charcoal grid allows you to easily adjust the temperature of your grill. To raise the charcoal grid and grill your food at a higher temperature, turn the knob to the right (clockwise). To lower the charcoal grid and grill your food at a lower temperature, turn the knob to the left (counterclockwise). Direct Cooking Cooking directly over hot coals. Ideal for searing in juices and grilling food requiring less than 25 minutes of grilling time, such as steaks, hamburgers, hot dogs, chicken parts, vegetables and fruit. 1. Open lid and remove cooking grid. 2. Load and light charcoal per charcoal manufacturer’s instructions. Leave lid open. 3. While wearing protective gloves, carefully spread hot coals evenly across charcoal grid with a long handle tool. 4. While wearing protective gloves replace cooking grid, close lid and allow grill to preheat. 5. While wearing protective gloves open lid and place food onto cooking grids above the hot coals with long handle tongs. 6. With lid open or closed, cook until desired internal food temperatures are achieved. Note: If additional briquettes are needed, remove food from cooking grid and while wearing protective gloves remove the cooking grid and place additional briquettes without disturbing the hot coals. Carefully replace cooking grid and food. 7. Allow charcoal to burn out by closing lid and all vents. Except in the case of an emergency, do NOT pour water on hot coals. Indirect Cooking Not cooking directly over hot coals. Ideal for slow cooking and grilling foods requiring more than 25 minutes such as most roasts, loins, chops, whole chickens, turkey, fish and baked goods. 1. Open lid and remove cooking grid. 2. Load and light charcoal per charcoal manufacturer’s instructions. Leave lid open. 3. While wearing protective gloves, carefully spread hot coals to the outsides of charcoal grid with a long handle tool. 4. While wearing protective gloves replace cooking grid, close lid and allow grill to preheat. 5. Wear protective gloves to open lid. Use long handled tools to place food onto cooking grids above the areas without hot coals. 6. With lid closed, cook until desired internal food temperatures are achieved. Note: If additional briquettes are needed, remove food from cooking grid and while wearing protective gloves remove the cooking grid and place additional briquettes without disturbing the hot coals. Carefully replace cooking grid and food. 7. Allow charcoal to burn out by closing lid and all vents. Except in the case of an emergency, do NOT pour water on hot coals. For more tips on indirect cooking please see “Tips for Better Cookouts and Longer Grill Life” Tips for Better Cookouts and Longer Grill Life 1. To reduce flare-u...