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DS06 HYDRAULIC DIAMOND SAW WARNING SAFETY, OPERATION AND MAINTENANCE SERVICE MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 Copyright © 2005, The Stanley Works 503-659-5660 OPS/MAINT USA FAX 503-652-1780 34567 8/2005 Ver 3 TABLE OF CONTENTS CERTIFICATE OF CONFORMITY ............................................................................................................................................................................4 SAFETY SYMBOLS ..................................................................................................................................................................................................5 SAFETY PRECAUTIONS ..........................................................................................................................................................................................6 TOOL STICKERS & TAGS ........................................................................................................................................................................................8 HYDRAULIC HOSE REQUIREMENTS .....................................................................................................................................................................9 HTMA REQUIREMENTS .........................................................................................................................................................................................10 OPERATION ............................................................................................................................................................................................................11 PREOPERTION PROCEDURES ............................................................................................................................................................................11 CHECK THE POWER SOURCE .............................................................................................................................................................................11 CHECK TOOL..........................................................................................................................................................................................................11 CONNECT HYDRAULIC HOSES ............................................................................................................................................................................11 CONNECTING TO A WATER SUPPLY...................................................................................................................................................................11 CHECK CHAIN AND BAR ADJUSTMENT..............................................................................................................................................................11 CHECK CHAIN SEGMENT WEAR .........................................................................................................................................................................12 OPERATING PROCEDURES .................................................................................................................................................................................12 PLAN THE CUT.......................................................................................................................................................................................................12 TYPES OF CUTS ....................................................................................................................................................................................................13 COLD WEATHER OPERATION ..............................................................................................................................................................................13 USING THE WALL WALKER™ ...............................................................................................................................................................................13 MAINTENANCE & ADJUSTMENTS ........................................................................................................................................................................14 GENERAL MAINTENANCE TIPS ............................................................................................................................................................................14 SAW BAR RAIL .......................................................................................................................................................................................................14 ROTATING THE SAW BAR .....................................................................................................................................................................................14 CHAIN TENSION ADJUSTMENT............................................................................................................................................................................14 SERVICING THE CHAIN .........................................................................................................................................................................................15 MAINTENANCE & ADJUSTMENTS ........................................................................................................................................................................15 MAINTENANCE & ADJUSTMENTS ........................................................................................................................................................................16 REPLACING THE CHAIN BREAKER PUNCH ........................................................................................................................................................16 SPINNING RIVETS .............