READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE. 6 7 1. Unplug the tool. 2. Open the chuck jaws wide enough to insert a bit. Allow the bit to strike the bottom of the chuck. Center the bit in the chuck jaws and tighten the jaws by hand to align the bit. 3. Place the chuck key into each of the three holes in the chuck, turning it clockwise to tighten the chuck securely. NOTE: Never use a wrench or means other than a chuck key to tighten or loosen the chuck. 4. To remove the bit, insert the chuck key into one of the holes in the chuck and turn it counterclockwise. Removing the Chuck from the Drill Fig. 3 handle 30" Extension tube Hex Drive shaft The 30" extension tube MUST be used when Fig. 4 Auxiliary side Clamp Collar drive Fig. 3 handle 30" Extension tube Hex Drive shaft The 30" extension tube MUST be used when Fig. 4 Auxiliary side Clamp Collar drive WARNING TOOL ASSEMBLY To reduce the risk of injury,always unplug tool before attachingor removing accessories or makingadjustments. Use only specificallyrecommended accessories. Others may be hazardous. Removing and Replacing Quik-Lok ® Cords WARNING When using the D-handle drill without the right angle drive unit, do notclamp the ring clamp with attachedside handle to the front of the gearcase; use the side handle instead. Do not use the extension when using the ring clamp. MILWAUKEE's exclusive Quik-Lok ® Cords provide instant field replacement or substitution. Fig. 1 1. To remove the Quik-Lok ® Cord, turn the cord nut 1/4 turn to the left and pull it out. 2. To replace the Quik-Lok ® Cord, align the connector keyways and push the connector in as far as it will go. Turn the cord nut 1/4 turn to the right to lock. Installing Side Handle WARNING To reduce the risk of injury, always use a side handle when using thistool. This tool operates with hightorque. Always brace or hold the tool securely. MILWAUKEE D-Handle Drills are supplied with a side handle that can be installed either side of the tool for right or left use. To install the side handle, attach the side handle to the extension. Thread it into the socket on the desired side and tighten it securely. Because of the high torque of this drill, the be used when Ring Clamp, Extension, and Side Handlefor Right Angle Drive Unit For D-handle drill with Right Angle Drive Unit: A ring clamp, extension, and side handle are supplied with the Right Angle Drive Unit. When using a right angle drive unit, attach the side handle to the ring clamp. Do not use the extension when using the ring clamp. The ring clamp with attached side handle clamps onto the right angle drive unit and can swivel 360° and locked tight in any position. For D-handle drill without Right Angle Drive Unit: When using the D-handle drill without the right angle drive unit, remove the ring clamp with attached side handle, then remove the side handle from the ring clamp. Attach the side handle to the extension. The side handle can be installed on either side of the tool for right or left handed use. To install the extension with attached side handle, thread it into the socket on the desired side of the tool (for right or left-handed use) and tighten securely. NOTE: If you have an extra ring clamp with attached side handle and extension with attached side handle, do not use the extension with attached side handle when using the right angle drive unit. Remove it from the tool. Installing Bits into Keyed Chucks WARNING To prevent personal injury, always remove the chuck key from thechuck after each use. Be sure that the shank of the bit and the chuck jaws are clean. Dirt particles may cause the bit to line up improperly. Do not use bits larger than the maximum recommended capacity of the drill because gear damage or motor overloading may result. For best performance, be sure that the bits are properly sharpened before use. Chuck jaws Fig. 2 Chuck key hole 1. To remove the left-hand screw inside the chuck, unplug the tool and open the chuck jaws. Insert a T- handle hex key into the screw inside the chuck. Turn the T-handle hex key and remove the screw. Save the screw for installing your new chuck. 2. To remove chuck; tighten a large hex key into the chuck. Place the chuck on a workbench as shown. Strike the hex key with a soft-headed mallet to loosen the chuck. Remove the chuck by hand. Attaching Right Angle Drive to Drill 1. Remove the chuck from the drill (see “Removing the Chuck From the Drill”). Slip the double hex coupling over the hex on the drill spindle. Loosen the clamping screws on the clamping sleeve and slip the sleeve onto the drill collar. Installing 30"Extension Tube attaching the 33° Angle Drive. The extension tube can optionally be used with the Right Angle Drive. 1. Remove the chuck from the drill (see “Removing the Chuck From the Drill”). 2. Slide extension tube over drill tighten clamp securely. 3. Slide auxiliary side handle extension tube and secure. 4. Insert drive shaft through tube. 5. Engage hex 9 8 Attaching 33° Angle Drive Hex ...