Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! 2. QUALIFIED ELECTRICIAN. Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job. 3. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. 4. MODIFICATIONS. Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. 5. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. 6. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task. 7. CIRCUIT REQUIREMENTS. You MUST follow the requirements on Page 9 when connecting your machine to a power source. 8. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. NOTICE The photos and diagrams included in this section are best viewed in color. You can view these pages in color at COLOR KEY bIV— yellow YELLOW GREEN =®= PURPLE PINK LIGHT BLUE BLUE WHITE TUR- QUOISE G0519 Mill/Drill/Tapping Machine -35- Wiring Overview A 6 I 220 VAC 3-PH Power Plug Page 39. H Industrial, Inc. Motor Page 39. 3 Control Box Page 37. 2 ] Control Panel J Page 38. 4 Upper Spindle Limit Switch Page 39. 5 Lower Spindle Limit Switch Page 39. 36- G0519 Mill/Drill/Tapping Machine « Industrial, Inc. l G0519 Mill/Drill/Tapping Machine Figure 48. Main control box. READ ELECTRICAL SAFETY ON PAGE 35! A -37- industrial, Inc. CONTROL BOX CONTROL PANEL (REAR VIEW) To Contactor 1 Terminal 13N0 Page 37. To Junction Block Post 8 Page 37. To Main. Control Box \ jtuuQ Page 37. | o -38- READ ELECTRICAL SAFETY ON PAGE 35! G0519 Mill/Drill/Tapping Machine G0519 Mill/Drill/Tapping Machine READ ELECTRICAL SAFETY A -39- 1^7 ON PAGE 35! /f\ SECTION 9: PARTS Headstock Parts Breakdown 1------ 2 «£2 82 121 123 122* O us 'i? 'o -126 130 -40- G0519 Mill/Drill/Tapping Machine REF PART # DESCRIPTION 1 P0519001 SPANNER NUT M30-1.5 2 P0519002 TANG WASHER 30 3 P0519003 TAPERED ROLLER BEARING 30206/P5 3-1 P0519003-1 RUBBER BUMPER 4 P0519004 QUILL 5 P0519005 SCALE BLOCK 6 P0519006 POINTER 7 PS17M PHLP HD SCR M4-.7 x 6 8 P0519008 COTTER PIN 2 X 15MM 9 P0519009 STUD ROD 10 P0519010 BASE 11 PN01M HEX NUT M6-1 12 PW03M FLAT WASHER 6MM 13 PSB37M CAP SCREW M6-1 X 50 14 PN13M HEX NUT M16-2 15 P0519015 SUPPORT 16 PRP64M ROLL PIN 3 X 18 17 PSW03-1 KNOB 18 P0519018 TAPERED ROLLER BEARING 32008/P5 19 P0519019 BEARING CUP 20 P0519020 SPINDLE 21 P0519021 COMPLETE ELECTRIC BOX ASSEMBLY 21-1 P0519021-1 COMPLETE TAP/MILL SWITCH 21-2 P0519021-2 TAP/MILL SWITCH KNOB 21-3 P0519021-3 REVERSE SWITCH 21-4 P0519021-4 POWER LIGHT LENS 21-5 P0519021-5 STOP SWITCH 21-6 P0519021-6 START SWITCH 22 PSS20M SET SCREW M8-1.25 X 8 23 P0519023 SPEED LEVER 24 P0519024 HEADSTOCK PANEL PLATE 25 P0519025 OIL SEAL 26 PR03M EXT RETAINING RING 12MM 27 P0519027 LEVER SHAFT (LEFT) 28 P0519028 LEVER (LEFT) 29 PSS04M SET SCREW M6-1 X 12 30 PN01M HEX NUT M6-1 31 PRP18M ROLL PIN 4 X 12 32 P0519032 LEVER BRACKET 33 P0519033 LEVER SHAFT (RIGHT) 34 P0519034 LEVER (RIGHT) 35 P0519035 DOWEL PIN 36 PSB17M CAP SCREW M4-.7 X 10 37 P0519037 PINION SHAFT 38 P0519038 KEY 8 X 7 X 32 39 P0519039 FEED COVER 40 P6202 BALL BEARING 6202ZZ 41 P0519041 SPACER 42 P0519042 WORM SHAFT 43 P0519043 WORM COVER 44 PB148M HEX BOLT M5-.8 X 16 45 PSB33M CAP SCREW M5-.8 X 12 46 P0519046 SCALE PLATE 47 P0519047 HANDWHEEL REF PART # DESCRIPTION 47-1 PSB03M CAP SCREW M5-.8 X 8 48 PB07M HEX BOLT M8-1.25 X 25 49 P0519049 WORM GEAR 50 P0519050 COMPRESSION SPRING 51 P0519051 HANDLE ROD 52 P0519052 HANDLE BALL 53 P0519053 HANDLE BODY 54 PSW03-1 KNOB 55 P0519055 FIXED COLLAR 56 P0519056 OIL PLUG 57 P0519057 SIGHT GLASS 58 P0519058 HEADSTOCK CASTING 59 P0519059 FIXED NUT M20-1.5 60 P0519060 FIXED COLLAR 61 P0519061 HANDLE 62 PN02M HEX NUT M10-1.5 63 PB14M SPECIAL SET SCREW M10-1.5 X 35 64 PRP44M ROLL PIN 3 X 10 65 P0519065 SPRING BASE 66 PSB33M CAP SCREW M5-.8 X 12 67 P0519067 COIL SPRING 68 P0519068 SPRING CAP 69 PW03M F...