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0 09/05 Part No. 0F7922 Standby Generator Sets Table of Contents Standby Generator Sets Table of Contents SECTION PAGE SAFETY RULES................................................ 1-1 INTRODUCTION .....................................................1-3 Read this Manual Thoroughly ...................................1-3 Operation and Maintenance ......................................1-3 How to Obtain Service ..............................................1-3 IDENTIFICATION RECORD .....................................2-1 Data Label ................................................................2-1 EQUIPMENT DESCRIPTION ...................................3-1 Equipment Description ................................................3-1 Engine Oil Recommendations ......................................3-1 Coolant Recommendations...........................................3-1 ENGINE PROTECTIVE DEVICES ............................4-1 High Coolant Temperature Switch ............................4-1 Low Coolant Level Sensor .........................................4-1 Low Oil Pressure Switch ...........................................4-1 Overcrank Shutdown ................................................4-1 Overspeed Shutdown ................................................4-1 RPM Sensor Loss Shutdown .....................................4-1 DC Fuse ....................................................................4-1 FUEL SYSTEMS .....................................................5-1 Fuel Requirements ....................................................5-1 Natural Gas Fuel System ..........................................5-1 Propane Vapor Withdrawal Fuel System....................5-1 LP Fuel System .........................................................5-1 SPECIFICATIONS ...................................................6-1 Generator .................................................................6-1 Engine.......................................................................6-1 Cooling System .........................................................6-1 Fuel System ..............................................................6-1 Electrical System ......................................................6-1 Cold Weather Kit .......................................................6-2 Reconfiguring the Fuel System ..................................6-2 GENERAL INFORMATION .......................................7-1 Generator AC Lead Connections ..................................7-1 Four-lead, Single-phase Stator ..................................7-1 Alternator Power Winding Connections ........................7-1 3-phase Alternators ..................................................7-1 INSTALLATION .......................................................8-1 Installation ...................................................................8-1 Preparation Before Start-up .........................................8-1 Transfer Switch ........................................................8-1 Fuel System ..............................................................8-1 Generator Set Lubrication ........................................8-1 Prior to Initial Start-up .............................................8-1 Engine Coolant .........................................................8-1 Belt Tension ..............................................................8-1 Electrical System ......................................................8-1 Initial Inspection for QT Genset Start-up .....................8-1 Start-up Checklist ........................................................8-2 Preparation for Start-up............................................8-2 Start-up Inspection ...................................................8-2 OPERATION ...........................................................9-1 Generator Control and Operation ................................9-1 Operating Unit with Manual Transfer Switch ...............9-1 Engine Start-up and Transfer ...................................9-1 Retransfer and Shutdown .........................................9-1 Operating Unit with Automatic Transfer Switch ...........9-1 MAINTENANCE .....................................................10-1 Maintenance Performed by Authorized Service Facilities .....................................................10-1 Every Three Months ...............................................10-1 Once Every Six Months ...........................................10-1 Once Annually .........................................................10-1 First 100 Operating Hours ......................................10-1 Every 500 Operating Hours ....................................10-1 Every 800 Operating Hours ....................................10-1 Exhaust Manifold Procedure ......................................10-1 Intake Manifold Procedure .........................................10-1 Cylinder Head Procedure ...........................................10-1 Cooling S...