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. . Advanced Energy Industries,Inc. 1625 Sharp Point Drive Fort Collins, CO 80525 USA 970.221.4670 technical.support@aei.com . TM. . 5708009-C Advanced Energy® Read this entire manual and all other publications pertaining to the work to be performed before you install, operate, or maintain this equipment. Practice all plant and product safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. All personnel who work with or who are exposed to this equipment must take precautions to protect themselves against serious or possibly fatal bodily injury. Advanced Energy Industries, Inc., (AE) provides information on its products and associated hazards, but it assumes no responsibility for the after-sale operation of the equipment or the safety practices of the owner or user. This equipment produces or uses potentially lethal high-voltage, high-current, radio frequency (RF) energy. NEVER DEFEAT INTERLOCKS OR GROUNDS. All information herein is subject to periodic updates. Inquiries concerning this manual should be directed to AE. Information provided by AE is believed to be correct and reliable. However, no responsibility is assumed by AE unless otherwise expressly taken. Trademarks is a registered trademark of Advanced Energy Industries, Inc. Advanced Energy is a registered trademark of Advanced Energy Industries, Inc. AE is a registered trademark of Advanced Energy Industries, Inc. Apex is a trademark of Advanced Energy Industries, Inc. DeviceNet™ is a trademark of Open Vendor Association, Inc., Boca Raton, Fl. The Smith® chart shown is produced under a copyright license from Analog Instruments Company, New Providence, New Jersey 07974 SQS™ is a trademark of Tru-Connector Corporation, Peabody, MA 2000© Copyright by Advanced Energy Industries Inc. All rights reserved. Without written permission, no part of this manual covered by copyright herein may be reproduced or copied in any form or by any means: graphic, electronic, or mechanical, including photocopying, recording, taping, or information and retrieval systems. Written permission must be granted by: Advanced Energy Industries, Inc. 1625 Sharp Point Drive Fort Collins, Colorado 80525 USA Apex 1 to 5.5 kW Generator Table of Contents Chapter 1. Introduction Read This Section! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Using this Manual to Find Information for Your Generator . . . . . . . . . . . . . . . . . . .1-1 Understanding PIN Numbers and Apex Configuration . . . . . . . . . . . . . . . . . . 1-1 Using the PIN toLocate Information in the Manual . . . . . ...... . . . . . ....1-2 Using the PIN to Identify Apex Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 Interpreting the ManualandUnit Labels .. . . . . . ...... . . . . ...... . . . . . ....1-9 TypeConventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 Icons (Symbols) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 ProductSafety/Compliance . . . . . . ...... . . . . . ...... . . . . ...... . . . . . ...1-12 Directives and Standards . . . . ...... . . . . . ...... . . . . ...... . . . . . ...1-13 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14 InstallationRequirements .. . . . . . ...... . . . . . ...... . . . . ...... . . . . . ...1-15 ConditionsofUse ..... . . . . . ...... . . . . . ...... . . . . ...... . . . . . ...1-16 Chapter 2. Theory GeneralDescription . . ..... . . . . . ...... . . . . . ...... . . . . ...... . . . . . ....2-1 FunctionalDescription ..... . . . . . ...... . . . . . ...... . . . . ...... . . . . . ....2-1 Regulation . . . . . . ..... . . . . . ...... . . . . . ...... . . . . ...... . . . . . ....2-1 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Optional WaterSolenoid . . . . . ...... . . . . . ...... . . . . ...... . . . . . ....2-2 Grounding . . . . . . ..... . . . . . ...... . . . . . ...... . . . . ...... . . . . . ....2-2 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Chapter 3. Specifications Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 ElectricalSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5 InputPowerSpecifications . . . ...... . . . ....