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For assistance or additional information consult an authorized installer, service agency or the gas supplier. FOR YOUR SAFETY What to do if you smell gas: • !!!!! Do not try to light any appliance • !!!!! Do not touch any electrical switch: do not use any phone in your building. • !!!!! Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. • !!!!! If you cannot reach your gas supplier, call the fire department. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. Installation and service must be performed by an authorized installer, service agency or the gas supplier. Tested by: Warnock Hersey: Fireplace Products International Ltd. 6988 Venture St., Delta, B.C. Canada, V4G 1H4 Masport Head Office - Australia 54 Boundary Rd. Braeside P.O. Box 553 Mordialloc 3195 Ph. (03) 9586-7777 Fax. (03) 9586-2980 Australian Heating Distributors 10/46 James St., Guildford, Western Australia 6055 Masport Head Office - New Zealand 1-37 Mt Wellington Hwy.Panmure, P.O. Box 14349 Auckland 6. Ph. (9) 570-9009 Fax. (9) 527-1294 © Copyright 2004, FPI Fireplace Products 908-037 01/15/04 International Ltd. All rights reserved. TABLE OF CONTENTS U20/E21 GAS INSERT ZERO CLEARANCE KIT CONTENTS PAGE Listings & Code Approvals .................................................. 3 Specifications ....................................................................... 3 General Information ............................................................. 4 Parts ..................................................................................... 4 Clearances to combustibles ................................................. 4 Locating Your Fireplace ..................................................... 5 Framing ................................................................................ 5 Kit Assembly......................................................................... 6 Venting ................................................................................. 7 Insert Installation .................................................................. 8 Optional Outside Combustion Air Supply Installation ........... 9 Gas supply line ..................................................................... 9 Electrical Supply ................................................................... 9 Faceplate & Trim Installation .............................................. 10 Zero Clearance Top Louver ............................................... 11 Finished Facing Notes ........................................................ 11 U20/E21 Gas Insert Zero Clearance Kit INSTALLATION LISTINGS AND CODE APPROVALS This gas component has been tested in accordance with National Safety Standards, and has been certified by Warnock Hersey for installation and operation in the United States, Canada, Australia, and New Zealand as described in these Installation and Operating Instructions. Check with your local building code agency before you begin your installation to ensure compliance with local codes, including the need for "permits" and follow-up inspections. If any problems are encountered regarding code approvals, or if you wish clarification on any of the instructions contained here, contact your local dealer. Specifications U20/E21 Gas Insert Zero Clearance Kit INSTALLATION GENERAL INFORMATION This kit consists of factory built parts that require minimal assembly to form the Zero Clearance box for the U20/E21 Gas Insert. The Zero Clearance box can then be fixed into a framed combustible construction, and a standard "B-vent" installed on the assembly for the required venting. The insert can be installed later. The faceplate will normally overlap on top of the finished wall. Using Kit# 530-936 you can convert the U20/E21 Gas Insert models into highly efficient heat producing Zero Clearance Fireplaces. PARTS Included with Kit: 1 Main Body Assembly (5 pieces) 1 Faceplate Top Insulation 1 Zero Clearance Top Louver Assembly Sold Separately: (Rq)=Required (Rq) 1 402-918 Faceplate 40-1/4"W x 26-1/4"H (1020mm W x 665mm H) c/w faceplate trim. (Rq) 1 532-926 4"(102mm) Hearth Trim CLEARANCES TO COMBUSTIBLES The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your installation review the clearances required for the Insert (see below) after it is installed in the Zero Clearance Kit. Clearances to Combustibles for Insert The Zero Clearance Kit must be installed on a flat, solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or raised up on a platform to enhance its visual impact. NOTE: The specified '0' inch floor clearance means that the top surface of the flooring material, i.e. carpeting, tile, etc., must not extend above the bottom edge of the 4" Hearth Trim. The minimum clearance from the side of the appliance to a combustible side wall is 9 inches (229mm). See...