Évaluations - 2, GPA: 4.5
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Facilité d'utilisation
1 2 3 4 NO. DESCRIPTION 802–319 MANIFOLD, 1500 psi 801–651 SCREW, Cap, socket hd. 801–652 WASHER, Lock . O–RING QTY 1 8 8 NO. 27 28 29 30 NO. DESCRIPTION 803–273 SCREW, Cap, socket hd. . O–RING 802–345 GAUGE, Sight 802–793 PLUG, Oil Drain QTY 5 1 1 5 . SEAT, Valve 31 803–328 CRANKSHAFT 1 6 . PLATE, Valve 32 803–275 PIN, Wrist 3 7 . SPRING 33 802–794 KEY 1 8 9 . . GUIDE, Valve O–RING 34 35 803–276 803–277 ROD, Connecting WASHER, Flat 3 6 10 . CAP 36 803–278 WASHER, Lock 6 11 12 . #. VALVE ASSEMBLY PACKING 37 38 803–279 803–330 SCREW, Cap, socket hd. GUIDE, Piston 6 3 13 14 . . RETAINER, Packing RING, Head 39 40 801–489 801–661 WASHER, Flinger PLUNGER, Ceramic 3 3 15 16 . . RETAINER, Packing O–RING 41 42 . . RING, Backup WASHER 17 \ SEAL, Oil 43 . SCREW, Piston 18 19 803–265 803–266 SCREW, Cap, hex hd COVER, Crankcase 8 2 44 45 803–281 803–282 SPACER SEAL, Crankshaft 1 1 20 803–267 SPACER 1 46 NOT USED 21 803–268 O–RING 2 47 802–317 WASHER, Lock 2 22 23 803–269 803–326 BEARING, Ball CRANKCASE 2 1 48 49 802–318 801–484 SCREW, Cap, socket hd. PLUG, Hex 2 1 24 801–659 DIPSTICK 1 50 801–482 PLUG, Hex 1 25 803–327 GASKET, Cover 1 51 801–483 WASHER, Flat 1 26 802–526 COVER, Crankcase 1 52 801–485 WASHER, Flat 1 . Part of kit 1, 801–472 Valve Kit . Part of kit 4, 802–306 Valve Cap Kit . Part of kit 6, 801–474 Plunger Repair Kit# Part of kit 19, 801–662 Packing Kit\ Part of kit 23, 801–658 Oil Seal Kit . Part of kit 27, 801–664 Packing and Retainer Kit . . PARTS DRAWING 803–405 Pump Assembly, 2000 psi 47 46 45 44 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 36 35 37 31 38 11 43 42 16 17 44 45 13 14 18 19 20 12 50 49 PARTS LIST 803–405 Pump Assembly, 2000 psi REF PART REF PART NO. 1 2 3 NO. DESCRIPTION 801–467 MANIFOLD, 2000 psi 801–468 SCREW, Cap, hex hd. 801–469 WASHER, Lock QTY 1 8 8 NO. 28 29 30 NO. DESCRIPTION 803–321 COVER, Crankcase, 2000 psi 802–345 GAUGE, Sight 802–793 PLUG, Oil Drain QTY 1 1 1 4 . O–RING 31 . O–RING 5 6 . . SEAT, Valve PLATE, Valve 32 33 803–294 801–652 SCREW, Cap, socket hd WASHER, Lock 6 6 7 8 . . SPRING GUIDE, Valve 34 35 801–489 801–490 WASHER, Flinger PLUNGER, Ceramic 3 3 9 10 . . O–RING CAP 36 37 . . RING, Backup WASHER 11 . VALVE ASSEMBLY 38 . SCREW, Piston 12 13 803–283 803–284 SCREW, Cap, socket hd. COVER, Crankcase 8 1 39 40 803–295 803–296 COVER, Crankcase SHIM 1 2 14 802–500 O–RING, Crankcase Cover 2 41 . SEAL, Oil 15 16 17 803–285 . 803–286 BEARING, Tapered Roller SEAL, Oil BUSHING, Piston 2 1 42 43 44 . . . O–RING RETAINER, Packing PACKING 18 802–895 CRANKCASE 1 45 . RING, Head 19 20 21 22 23 801–475 803–144 803–332 803–288 802–794 DIPSTICK GASKET, Cover CRANKSHAFT, 2000 psi RING, Retaining KEY 1 1 1 6 1 46 47 48 49 50 . RETAINER, Packing . RING, Long Life NOT USED 802–305 SCREW, Cap, socket hd. 802–304 WASHER, Lock 2 2 24 803–289 PIN, Wrist 3 51 801–482 PLUG, Hex 1 25 26 27 803–323 803–291 803–273 GUIDE, Piston, 2000 psi ROD, Connecting SCREW, Cap, socket hd 3 3 5 52 53 54 801–483 801–484 801–485 WASHER, Flat PLUG, Hex WASHER, Flat 1 1 1 . Part of kit 1, 801–472 Valve Kit . Part of kit 2, 801–473 Oil Seal Kit . Part of kit 3, 802–511 Crankshaft Seal Kit . Part of kit 4, 802–306 Valve Cap Kit . Part of kit 6, 801–474 Plunger Repair Kit . Part of kit 8, 801–486 Packing Kit . Part of kit 28, 801–487 Packing and Retainer Kit . . PUMP SERVICE PUMP SERVICE WARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding. NOTE: The following metric wrenches are needed: M10, M13 and M30. Repair kits are available. Refer to the individual repair sections and the pump parts page for more details. For the best results, use all parts in the kits. NOTE: There are two dif ferent tool kits to aid in servicing the pump. P/N 800–298 is used to ease installation of packings. P/N 800–271 includes the items in 800–298 and tools to aid in the removal of packing retainers. Valves NOTE: For a set of six valves, order P/N 801–472. 1. Remove the hex plug from the manifold using an M30 wrench. 2. Examine the o–ring under the hex plug and replace it if it is cut or distorted. 3. Remove the valve assembly from the cavity; the assembly may come apart. 4. Install the new valve. Install the o–ring and hex plug; torque to 75 ft–lb (103 Nm). NOTE: Retorque the plug after 5 hours of operation. Pumping Section 1. Remove the eight capscrews and lockwashers from the manifold using an M13 wrench. 2. Carefully separate the manifold from the crankcase. NOTE: It may be necessary to tap the manifold lightly with a soft mallet to loosen. CAUTION Keep the manifold properly aligned with the ceramic plungers when removing to avoid damage to the plunger or seals. Servicing the Plungers NOTE: Plunger repair kit, P/N 801–474 is available to replace retainers, o–rings, washers and backup rings for three cylinders. 1. L...
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