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Engineered for life INDEX INDEX Index Important Safety Instructions ........................................................................................................3 System Components .......................................................................................................................4 System Design ................................................................................................................................5 Piping ..............................................................................................................................................7 Mounting the Controller ................................................................................................................8 Power Supply and Wiring ..............................................................................................................9 Starting the System (Input/Output Connections, Switch Settings, Motor Rotation) .................14 Input and Output Functions (Control Terminals) .........................................................................19 Troubleshooting ............................................................................................................................20 Controller Dimensions ..................................................................................................................25 Appendix (Input Wire Sizing Chart) .............................................................................................26 Goulds Pumps Limited Warranty .................................................................................................28 Note: • Use Copper wire only. • Suitable for use in a pollution degree 2 micro-environment. • Motor overload protection provided at 110% of full load current. • In order to maintain the environmental rating integrity of the enclosure, all openings must be closed by equipment rated 3, 3R, 3S, 4, 4X, 6 or 6P. • Maximum Ambient temperature range -22. F to 122. F. • Maximum Humidity: 95% at 104. F non-condensing. 2 ! Safety Instructions ! Safety Instructions Section 1 Important: Read all safety information prior to installation of the Controller. DANGER WARNING CAUTION Note This is a SAFETY ALERT SYMBOL. When you see this symbol on the controller, pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury or property damage. Obey all messages that follow this symbol to avoid injury or death. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without a safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage. NOTE Indicates special instructions which are very important and must be followed. CAUTION Note All operating instructions must be read, understood, and followed by the operating personnel. Goulds Pumps accepts no liability for damages or operating disorders which are the result of non-compliance with the operating instructions. 1. This manual is intended to assist in the installation, operation and repair of the system and must be kept with the system. 2. Installation and maintenance MUST be performed by properly trained and qualified personnel. 3. Review all instructions and warnings prior to performing any work on the system. 4. Any safety decals MUST be left on the controller and/or pump system. 5. The system MUST be disconnected from the main power supply before attempting any operation or maintenance on the electrical or mechanical part of the system. Failure to disconnect electrical power before attempting any operation or maintenance can result in electrical shock, burns or death. 6. Hazardous voltage DANGER Hazardous Pressure CAUTION When in operation, the motor and pump could start unexpectedly and cause serious injury. 3 System Components System Components Section 2 Please review the S-Drive components and insure that you have all the parts and are familiar with their names. Be sure to inspect all components Goulds Pumps supplies for shipping damage. S-Drive Variable Speed Controller: 1. S-Drive Controller 2. Pressure Transducer with Cable 3. Conduit Plate Caps Warning DO NOT powertheunitorrunthepumpuntilallelectricalandplumbingconnec- tions,especiallythepressuresensorconnection,arecompleted.Thepumpshouldnotberundry.Allelectricalworkmustbeperformedbyaqualifiedtechnician.Al- waysfollowtheNationalElectricalCode(NEC),ortheCanadianElectricalCode(CEC) aswellasalllocal,stateandprovincialcodes.Codequestionsshouldbedirectedtoyourlocalelectricalinspectororcodeenforcementagency.FailuretofollowelectricalcodesandOSHAsafetystandardsmayresultinpersonalinjuryorequipmentdamage.Failuretofollowm...