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Instructions Cleveland Range, Modèle HA-MKDL-200-CC

Fabricant : Cleveland Range
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LISTING (NOT TO SCALE) Cleveland Range, LLC. 1333 East 179th Street Cleveland, OH 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 MIXER KETTLES Kettle Placement • Level • Centered on hoist rail • All legs bolted to floor • Gear box properly supported • Proper clearance • Pasta basket and batch bucket clearances • Floor drains and poor paths Electrical Requirements • Voltage • Phase • Amp draw • Wire Size • Check motor rotation Water requirements 1. Hot and cold water supply (Potable) • Line size • Maximum water pressure • Line strainers • Pressure regulator • Water quality 2. Chilled Water • Line sizes (in and out) • Locate and inspect line strainer • Check for leaks Steam Requirements • Locate steam source • Line sizes (in and out) • Steam pressure • Steam gauge • Check safety valve operation • Check for leaks Air Requirements • Line size • Pressures • Check lubricator • Check for leaks Model no._______________ Serial no.________________ Comments: CLEVELAND RANGE, LLC. _ HORIZONTAL AGITATOR KETTLE OPERATIONS AND CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS As with all equipment that has electrical components, care must be exercised when using water and chemicals to clean food service equipment. Use a mild detergent following instructions of the chemical manufacturer. Do not spray water on electrical control panel or components. Do not use harsh or caustic chemicals, especially on o-rings and gaskets. 1. Rinse out food debris from the kettle and flush through the metering filling station (MFS or food pump) if they are still connected. If the kettle is not connected to the food pump, open the valve and allow rinse water to flush into the floor drain. 2. Remove agitator arm: a. Rotate the agitator until the quick release pull pin is on the top. b. Turn power to OFF as a safety precaution. c. Pull pin out. d. Slide coupling toward side of kettle. e. Carefully lift end of agitator, pull back and lift out. f. Remove bushing from shaft holder. g. Remove scraper blades from agitator by using the spring removal tool provided with the kettle. h. Wash agitator arm, scraper blades, and springs with mild dish detergent or in dish machine. Air dry. 3. Wash the inside of the kettle with a mild dish detergent as you would any pot or pan. Flush liquid through MFS or by opening the valve. Rinse thoroughly. 4. Remove the valve and tee from the bottom of the kettle by removing the clamp. Remove o-rings. Wash and dry thoroughly. When re-installing the valve, apply USDA approved food grade grease (Chesterton 622 or equal) to o-rings. Gently push tee and valve body in place and secure with clamps. 5. Clean outer drive shaft seal on the side of the kettle by removing thumb screws. Slide seal retainer plate and quad ring away from the kettle or shaft housing. Clean the shaft, seal and quad ring. Before re-installing, apply a liberal amount of USDA approved food grade grease to the opening around the shaft and slide quad ring back in place. Push the seal retainer place back in place and tighten with thumb screws. 6. Remove temperature sensor probe by removing clamp. Slide sensor out of seal holder. Remove o-rings. Clean sensor, seal and o-rings. Before re-installing, apply a liberal amount of USDA approved food grade grease on o-rings. _ DAILY PRE-START UP 1. The operator must check the kettle, springs and scraper blades for proper installation before turning kettle on. 2. Make sure the connecting coupling from the drive shaft to the agitator is properly installed with the quick release pin fully engaged. 3. Label and place clean chart on chart recorder. If the above cannot be achieved, call your maintenance supervisor or service contractor before proceeding. OPERATING INSTRUCTIONS HORIZONTAL MIXER KETTLE Your kettle has been equipped with a control panel that has some or all of the following functions: 1. Main POWER switch 2. Temperature control 3. 24 hour chart recorder 4. KETTLE RUN push button 5. Agitator speed control with variable settings 6. Agitator STOP/START 7. Potable water meter with OFF/ON switch and push button to add water 8. Manual COOL water switch 9. Kettle selector switch for CONTINUOUS, OFF, COOK 10. SIMMER switch 11. Product VALVE OPEN/CLOSED Operating the Kettle 1. To operate the system the main power s...