. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hub Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Three-Way Valve Tandem Linkage . . . . . . . . . 6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Actuator Mounting . . . . . . . . . . . . . . . . . . . . . . . . 10 Changing Disc Rotation and Action . . . . . . . . . . 10 Parts Ordering. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Introduction Scope of Manual This manual provides installation, adjustment, and maintenance information for Type 9500 butterfly valves. These valves use splined shafts with actuator-mounted brackets and linear-motion actuators (see figure 1). Refer to separate manuals for instructions covering the power actuator or the manual handwheel actuator, positioner, and other accessories. Do not install, operate, or maintain a Type 9500 valve without first being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance, and carefully reading and understanding the contents of this manual. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding. W9224-1 Figure 1. Type 9500 Valve with Type 1052 Actuator and DVC6020 Digital Valve Controller Description The Type 9500 valve is a fully lined butterfly valve for use with corrosive process fluids or wherever stringent shutoff is required. The nitrile or PTFE liner completely isolates the valve body and shaft from the process fluid. The valve is available with conventional or Fishtail. disc designs. Note Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user. D100380X012 Instruction Manual Form 24339500 Valve November 2007 Table 1. Specifications Valve Sizes NPS 2, 3, 4, 6, 8, 10, or 12 Valve Body Style Flangeless (wafer-type) valve body to be installed between pipeline flanges End Connection Styles Flangeless (wafer-style) valve body mates with CL125 flat-face flanges per ASME B16.1, with CL150 and 300 raised-face flanges per ASME B16.34, or EN flanges Maximum Allowable Inlet Pressure(1) Consistent with applicable pressure/temperature ratings for CL125B per ASME B16.1, or CL150 and 300 per ASME B16.34 unless limited by maximum allowable pressure drop specification or by material temperature capabilities in table 2 Vacuum Service The valve is suitable for vacuum service to approximately 10-7 mm Hg absolute (3.4 x 10-12 mbar, absolute) Maximum Shutoff Pressure Drop(1) Standard Operation Cast Iron Valve: 12.1 bar (175 psi) Steel or Stainless Steel Valve: 15.2 bar (220 psi) Material Temperature Capabilities(1) See table 2 Flow Characteristic Conventional Disc: Approximately equal percentage through 60 degrees of disc rotation Fishtail Disc: Approximately equal percentage through 90 degrees of disc rotation Flow Direction Conventional Disc: Bidirectional Fishtail Disc: Forward flow – The tail of the disc opens into the downstream end of the valve (see figure 2). Disc Rotation Conventional Disc On/Off Service: 0 to 60 or 0 to 90 degrees Throttling Service: 0 to 60 degrees Fishtail Disc: 0 to 60 or 0 to 90 degrees for on/off or throttling Shutoff Classification per ANSI/FCI 70-2 and IEC 60534-4 Nitrile Liner or PTFE Liner: Class VI Mating Flange Capabilities All sizes compatible with welding-neck flanges; also see Installation section for slip-on flanges Code Classifications Dimensions meet MSS SP-67 specifications for face-to-face dimensions for flangeless valves Approximate Weights (Valve Body Assemblies Only) NPS 2: 9 kg (20 lb) NPS 3: 11 kg (25 lb) NPS 4: 14 kg (30 lb) NPS 6: 20 kg (45 lb) NPS 8: 27 kg (60 lb) NPS 10: 32 kg (70 lb) NPS 12: 54 kg (120 lb) 1. The pressure/temperature limits in this manual and any applicable standard or code limitation should not be exceeded. Table 2. Operative Temperature Disc Liner Operative Type Material Temperature Conventional or Fishtail Conventional or Fishtail Nitrile -7 to 93C (20 to 200F) PTFE -18 to 121C (0 to 250F) Installation WARNING Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury. Pe...