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22. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool. SERVICE 24. When servicing a tool, use only identical SERVICE 24. When servicing a tool, use only identical 23. Tool service must be performed only by the Maintenance section of this manual. qualified repair personnel. Service or main- Use of unauthorized parts or failure to follow tenance performed by unqualified personnel Maintenance instructions may create a risk of could result in a risk of injury. electric shock or injury. USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. Table 1: Minimum gage for cord Ampere Rating Volts Total length of cord in feet 120 V 25 ft. 50 ft. 100 ft. 150 ft. More Than Not More Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended SPECIFIC SAFETY RULES SPECIFIC SAFETY RULES DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to sander safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury. 1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator. 2. Always use safety glasses or goggles. Ordinary eye or sun glasses are NOT safety glasses. 3. Hold the tool firmly with both hands. 4. Make sure the belt is not contacting the workpiece before the switch is turned on. 5. Keep hands away from rotating parts. 6. Do not leave the tool running. Operate the tool only when hand-held. 7. This tool has not been waterproofed, so do not use water on the workpiece surface. 8. Ventilate your work area adequately when you perform sanding operations. 9. Use of this tool to sand some products, paints and wood could expose user to dust containing hazardous substances. Use appropriate respiratory protection. SAVE THESE INSTRUCTIONS WARNING: MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. SYMBOLS SYMBOLS The followings show the symbols used for tool. V ....................... volts ................alternating current A ....................... amperes ....................Class II Construction Hz ..................... hertz m/min ...............meter per minute FUNCTIONAL DESCRIPTION FUNCTIONAL DESCRIPTION 1 2 1. Lock button 2. Switch trigger 003368 1 1. Speed adjusting dial CAUTION: • Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. Switch action CAUTION: • Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released. • Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool. To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button. To stop the tool from the locked position, pull the switch trigger fully, then release it. Speed adjusting dial For 9903, 9920 and 9404 The belt speed can be infinitely adjusted between 210 m (690 ft.) and 440 m (1,440 ft.) per minute by turning the speed adjusting dial to a given number setting from 1 to 5. Higher speed is obtained when the dial is turned in the direction of number 5; lower speed is obtained when it is turned in the direction of number 1. Select the proper speed for the workpiece to be sanded. CAUTION: • If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction. • The speed adjusting dial can be turned only as far as 5 and back to 1. Do not force it past 5 or 1, or the speed adjusting function may no longer work. ASSEMBLY 1 1. Lever more than 6mm (1/4”) 1 2 1. Steel plate 2. Adjusting knob 1 2 1. Dust bag 2. Dust spout CAUTION: • Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. 003501 Installing or removing abrasive belt Pull the lever all the way out and install the belt over the rollers, then return the lever to the original position. 003376 CAUTION: • When installing the belt, make sure that the direction of the arrow on the back of the belt corresponds to the one on the tool itself. 003380 Adjust...

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