7-1. Standard Receptacles If unit does not have GFCI receptacles, use GFCI- protected extension cord. 1 120/240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single-phase power at weld/power speed. Maximum output is 10 kVA/kW. 2 120 V 20 A AC Duplex Receptacle RC2 3 120 V 20 A AC Duplex Receptacle RC3 RC2 and RC3 supply 60 Hz single- phase power at weld/power speed. Maximum output from RC2 or RC3 is 2.4 kVA/kW. 4 Supplementary Protector CB1 CB1 protects the ac receptacles from overload. If CB1 opens, the ac receptacles do not work. Move CB1 toggle switch to On position to reset. If supplementary protector continues to open, contact Factory Authorized Service Agent. 5 Supplementary Protector CB2 6 Supplementary Protector CB3 CB2 protects RC2 and CB3 protects RC3 from overload. If a supplementary protector opens, the receptacle does not work. Press button to reset. If supplementary protector continues to open, contact Factory Authorized Service Agent. Combined output of all receptacles limited to 10 kVA/kW rating of the generator. EXAMPLE: If 20 A is drawn from each 120 V duplex receptacle, only 21 A is available at the 240V receptacle: 2 x (120 V x 20 A) + (240 V x 21 A) = 10 kVA/kW (approx.). 4 5 61 2 3 Ref. 226 427-A OM-945 Page 20 7-2. Optional Generator Power Receptacles If unit does not have GFCI receptacles, use GFCI- protected extension cord. Combined output of all receptacles limited to 10 kVA/kW rating of the generator. GFCI Receptacle Option 1 120 V 20 A AC GFCI Receptacles GFCI2 and GFCI3 GFCI2 and GFCI3 supply 60 Hz single-phase power at weld/power speed. Maximum output from GFCI2 or GFCI3 is 2.4 kVA/kW. Circuit protection is the same as standard receptacles. If a ground fault is detected, the GFCI Reset button pops out and the circuit opens to disconnect the faulty equipment. Check for damaged tools, cords, plugs, etc. connected to the receptacle. Press button to reset receptacle and resume operation. At least once a month, run engine at weld/power speed and press Test button to verify GFCI is working properly. 1 Ref. 226 427-A Notes Start Your Professional Over 80,000 trained 400 Trade Square East, Troy, Ohio 45373 Welding Career Now! 1-800-332-9448 since 1930! OM-945 Page 21 7-3. Wiring Instructions For Optional 240 Volt, Single-Phase Plug (NEMA 14-50P) plug1 11/03 . 120 813-D The plug can be wired for a 240 V, 2-wire load or a 120/240V, 3-wire load. See circuit diagram. 1 Plug Wired for 120/240 V, 3-Wire Load When wired for 120 V loads, each duplex receptacle shares a load with one half of 240 V receptacle. 2 Plug Wired for 240 V, 2-Wire Load 3 Neutral (Silver) Terminal 4 Load 1 (Brass)Terminal 5 Load 2 (Brass) Terminal 6 Ground (Green) Terminal 7 Amperes Available using 120/240 V Plug 1 2 3 4 56 3 4 5 6 240V 240V 120V 120V 7 Tools Needed: *One 240 V load or two 120 V loads. Current Available in Amperes 240 V Receptacle* Each 120 V Duplex Receptacle V x A = Watts 0 5 10 15 20 25 30 35 40 20 20 20 20 20 15 10 5 0 240 V AC 120 V AC 120 V AC OM-945 Page 22 OM-945 Page 23 SECTION 8 . MAINTENANCE (ROBIN-POWERED UNITS) 8-1. Routine Maintenance (Robin-Powered Units) Stop engine before maintaining. See Engine Manual and Maintenance Label for important start-up, service, and storage information. Service engine more often if used in severe conditions. Recycle engine fluids. = Check = Change = Clean = Replace * To be done by Factory Authorized Service Agent Reference Every 8 Hours Section 5-2 Fuel Level Oil Level Oil, Fuel Spills Every 20 Hours Section 8-5 Spark Arrestor Screen Every 25 Hours Section 8-3 Air Cleaner Wrapper Every 50 Hours Weld Terminals Every 100 Hours Engine Manual, Section 8-6, 8-3 Battery Terminals Cooling System Oil Air Cleaner Element Every 200 Hours Engine Manual, Section 8-6 Unreadable Labels Spark Plug Gap Oil Filter Fuel Filter Every 500 Hours Engine Manual Weld Cables Slip Rings* Brushes* Valve Clearance* Every 1000 Hours OR Inside Unit OM-945 Page 24 8-2. Maintenance Label (Robin-Powered Units) OM-945 Page 25 8-3. Servicing Air Cleaner (Robin.Powered Units) aircleaner3 11/04 .803 070 / S-0759 Stop engine. Do not run engine without air cleaner or with dirty element. 1 Wrapper Wash wrapper with soap and water solution. Allow wrapper to air dry completely. Spread 1 tablespoon SAE 30 oil evenly into wrapper. Squeeze out excess oil. 2 Element Replace element if damaged, dirty, or oily. oil 1 2 Notes Over 80,000 trained since 1930! 400 Trade Square East, Troy, Ohio 45373 1-800-332-9448 Start Your Professional Welding Career Now! OM-945 Page 26 8-4. Overload Protection (Robin-Powered Units) 802 342 / Ref. 802 353-G Stop engine. Disconnect negative (.) battery cable. If the unit is extremely overloaded, weld and generator power will stop. Turn unit off and restart to reset the generator protection circuit and restore weld and generator power output. If the rated output of the unit is exceeded, engine speed may vary rapidly until the wel...