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Make sure chainsaw switch is in the off position. Shut off gas powered chainsaw before attempting to sharpen the blade. 3) Move the dimension plate to at least a three-inch depth. 4) Lay the RIPSAW on its side with the front side facing upward. 5) Insert diamond stone into gullet of each tooth. While applying slight pressure upward so thtat , move the stone in and out (Forward and backward) in short strokes under the cutting tip of the blade. 6) Keep the stone perpendicular or square to the blade. Two or three strokes will sharpen each tooth. (oversharpening will shorten the blade life.) Move upward on the stone as the diamond wears away to maximize stone life. You should see that the tip of the tooth is shiny when it is dull and you should see a sharp line after it is sharpened. Blade sharpening instructions are also located on the front of your RIPSAW 13 Text Box: Apply slight pressure in this direction Text Box: EAR SAFETY GOGGLES, FACE PROTECTION AND GLOVES WHILE SHARPENING BLADES Text Box: Diamond sharpening stone Loogg CCaappaacciittyy Larger than 20” diameter logs can be cut by using the following procedure. The resulting boards will have to be trimmed to obtain square edges. The board thickness will be limited until the log is trimmed to at least the rated maximum capacity. SSppeecciiaall ccuuttss CCllaappbbooaarrddss Starting with an oversized plank, clapboards can be cut by setting the dimension plate at an angle. CCuurrvveedd bbooaarrddss A curved board can be cut by placing a 2”x 6” board over a curved log. Cutting with the 2”x 6” as a guide will yield a curved top which can be duplicated. 14 Text Box: 1. Make one flat trim cut as deep as possible. 2. Make a second trim cut at approximately a 30? angle to the first cut. 3. Make a third cut at a 30? angle to the second cut. 4. Cut a board off the flat from the second cut. 5. Alternate cutting surfaces until the log is small enough to be cut straight through. Text Box: Sawing wood 1. Plan the use of your log to allow for maximum use. 2. Place the log securely on a stand or position it securely on the ground with the side you want to cut, facing upward. Having the log in an incline position will make it easier to push the mill through the log. 3. Trim off any high spots on the log using another chainsaw or the trim hatchet. 4. Position the guide beam on top of the log and secure it with the end clamps ( Keep all knobs on the same side of the log to avoid interference during the cutting process.. Adjust the height of the end clamps to accommodate any protrusions on the log. (Clamp extenders may be required. See Figure 3.) 5. Turn the end clamp pins so that the edges are radial to the center of the log. 6. Drive the end clamp pins into the end of the log using the hammer end of the hatchet. 7. Tighten extender and end clamp knobs. 8. Install support pin and support pin knob. 9. In setting the depth of first cut, make sure that the blade will clear the end clamps and extenders. 10. Open blade guard. 11. Gasoline powered sawmills should be started and warmed up on the ground. Electric units should be plugged into the proper size extension cord and electrical supply. 12. Place sawmill on top of guide beam and adjust guide finger to enable it to ride along the side of the guide beam. Never move the RIPSAW backwards while the blade is in motion 13. Position the RIPSAW at a 45° angle to the end of the log to start the cut. 14. Start cut in to log slowly. 15. Rotate sawmill to 90° after guide finger comes in contact with guide beam or log. 16. Feed the sawmill into the wood, (Do not force) Allow the saw to maintain a good blade speed.(This will give the best cut and will prevent overloading.) 17. Cut through the end of the log. 18. Close the blade guard and remove sawmill from the guide beam. 19. Remove the support pin from guide beam. 20. Loosen end clamp knobs and remove guide beam. 21. Wiggle end clamps to free the end clamp pins from the end of the log. 22. Remove the waste slab. 23. Rotate the log 90° (see figure 4-framing square) 24. Repeat the previous procedures. This will give you your second trim cut. To yield boards with finished edges you will need to trim cut another side by dropping the dimension plate down to the maximum depth you can obtain and either guide the saw off the surface of the side you just cut or place a guide beam on top of it first. Once you have three trim sides you are now ready to cut boards with finished edges. FRAMING SQUARE GUIDE BEAM FIRST CUT LOG Text Box: 15 Warranty 6 Month warranty on RIPSAW parts Every RIPSAW is thoroughly inspected and tested before leaving the factory. Should any trouble develop with the saw or its components, please contact our office AT 256-728- 3070 for further instructions. Returns will not be accepted without prior authorization. Upon the completion of any warranty work, the items repaired will be shipped back to you, freight pre-paid. The RIPSAW warranty does not apply under these conditions...

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