Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or Notes property damage! Retain instructions for future reference. Notas BUILT TO LAST Aluminum Welding Kit Description Model WT2531 is an aluminum welding kit designed for use on Campbell Hausfeld wire feed MIG welders (WG206X and WG208X series). This kit includes: Teflon ® wire liner (Part Number: WC403621AV) , smooth-groove drive roller (Part Number: WC5008

A proper arc should be no longer then the diameter of the rod. The sound of a proper arc is a steady, crisp sizzle, similar to bacon frying. TRAVEL SPEED The travel speed is the rate at which the electrode is moved across the weld W Workpiece Normal Amps, Arc Length, Speed Amperage Too Low Amperage Too High Speed Too Fast Speed Too Slow Arc Length Too Long Figure 10 - Weld Appearance Arc Length Too Short 6 Models WS0900, WS0950, WS1000 and WS1020 Models WS0900, WS0950, WS1000 and WS1020 area (Se

Other positions require different techniques such as a weaving pass, circular pass, and jogging. A higher skill level is required to complete these welds. All work should be performed in the flat position if possible. For specific applications, consult an arc welding handbook. WELD PASSES Sometimes more then one pass is necessary to fill the joint. The root pass is first, followed by filler passes and the cover pass (See Figure 11). If the pieces are thick, it may be necessary to bevel the edges

These welders are equipped with infinite amperage control to accurately select the proper current needed for various welding conditions. Internal components are thermostatically protected. This welder can weld up to 1/8” steel in a single pass. Recommended electrode size is 1/16” diameter for 15 amp circuits, up to 5/64” diameter for 20 amp circuits. For replacement electrodes, call (800) 746-5641 for the nearest dealer. Unpacking When unpacking, inspect carefully for any damage that may have oc

These MIG items include but are not limited to; Contact Tips, Nozzles, Gun Liners, Drive Rollers, Felt Wire Cleaner. In addition, this warranty does not extend to any damage caused by the untimely replacement or maintenance of any of the previously listed CONSUMABLE parts. D. Any failure that results from accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied with the product. E. Pre-delivery service, i.e. as

Figure 7 NOTE: If you have never welded before or have little experience, a full face helmet is recommended. Both hands are needed to stabilize and control the angle and arc length of the torch. Shielding Gas Installation ! DANGER Improper handling and maintenance of compressed gas cylinders and regulators can result in serious injury or death! Always secure gas cylinders to the tank bracket kit, a wall or other fixed support to prevent the cylinder from falling over. Read, understand, and follo

This instruction sheet is to be used in conjunction with the standard owner's manual included with the welder (IN198904AV). Please refer to this sheet for WS090001AV assembly instructions. A NOTICE~ Please read all warning instructions in the owner's manual before operating. Components The WS090001 comes with the following additional equipment: • Automatic amperage adjustment -low position for 1/16" rods and high position for 5/64" rods--for ease of use. • Cable storage clips (shown in Han

. The welder control panel contains information regarding proper input 3 Operating Instructions GTAW Arc Welding Torch voltage and amperage. Follow the specifications on the welder front panel. . The receptacle used for the welder must be properly grounded and the welder must be the only load on the power supply circuit. The Components of TIG Welding (not included with your WT6100 TIG torch) are: 1. A constant current power supply such as the Arcitech 110 inverter technology arc welder. 2. A bot

Remove the coating from the base metal. b. Make sure that the welding area is well ventilated. c. Use an air-supplied respirator. Extremely toxic fumes are created when these metals are heated. The electromagnetic field that is generated during arc welding may interfere with the operation of various electrical and electronic devices such as cardiac pacemakers. Persons using such devices should consult with their physician prior to performing any electric arc welding operations. ! WARNING . Never

4 GW4500 Getting To Know Your Welder / Generator Glossary of Terms AC or Alternating Current -electric current that reverses direction periodically. Sixty cycle current travels in both directions sixty times per second. Arc Length -the distance from the end of the electrode to the point where the arc makes contact with the work surface. Base Metal -the material to be welded. Butt Joint -a joint between two members aligned approximately in the same plane. Crater -a pool, or pocket, that is formed